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Stator
static blade or magnetic field about which a rotating element drives kinetic or electric energy conversion respectively.
See Also: Stator Test, Synchro/Resolvers
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On-Line Electric Motor Analyzer
EMAX
We understand that shutting down electric motors for testing can be time consuming and costly. With the EMAX technology you can now test a motor while it is operating with no interruption to production. Within seconds the EMAX will provide a comprehensive detailed look at the Power Circuit, Power Quality, Stator, Rotor, and Air Gap. Evaluating motors while in operation allows for efficient shut downs so that your technicians can focus on problem motors.
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Stator & Coil Testing
Electronic Systems of Wisconsin, Inc.
ESW Stator Test Systems come fully equipped with the latest industry features. The on-screen display in our testers allows the operator to visually see the part lead hook-up to the tooling connections. Our software makes it easier to read, track, and record your stator test information. While performing tests, you can watch the testing throughout the process in real time. You can view various wave-forms for surge or magnetic field, which can be displayed real-time and printed if desired. The software logs all test results, so that you do not have to worry about losing important information. ESW designs the tooling to be simple to connect the part. We work closely with you to define and implement your customized testing needs. The videos and slideshow below show some of our Stator Testers.
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20Hz Generator
Signals & Systems India Private Limited
In order to implement a 100 % stator earth fault protection based on subharmonic injection, a 20Hz voltage is injected into the generator star point. The 20-Hz generator SGEN-1001 is used in combination with the Band Pass Filter SBPF-1001 in the Stator Earth fault protection. The injection can be performed by connecting the SGEN-1001 and the SBPF-1001 to the load resistor of an earthing or neutral transformer. If an earth fault occurs in the generator star point, the 20 Hz voltage drives a current through the fault resistance. From the driving voltage and the fault current, the protective relay determines the fault resistance.
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Stator Test Systems
Automation Technology's STS-3800 has become the "gold standard" in Stator Testing Equipment. The STS-3800 is packed with standard features and like all of ATI's 3800 Series Test Systems, it is backed by the industry leading two-year limited warranty. The STS-3800 offers the most comprehensive testing of stators and fields available.
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Motor Termination Units
Since the rise time of IGBTs are in the range of a few tens of nanoseconds (between 50ns-200ns), even short cables between PWM motor drives and motors cause voltage doubling at the motor terminals due to Travelling Wave Phenomenon as in transmission lines. The insulation of motor windings are prone to failure due to high voltage spikes if necessary precautions are not sufficiently taken. RC Type Output Filter Modules reduce these high voltage spikes to protect motors by connecting to stator terminals.
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Resolvers
Resolvers are electromechanical devices that convert mechanical motion into an electronic signal. Being analog devices, resolvers have no onboard electronics making them ideal for high shock, vibration and other harsh environments. Harowe offers frameless resolvers also known as servo resolvers or pancake resolvers consisting of a rotor assembly that is shaft mounted and a stator assembly that is mounted to the customer's device or housing as well as shafted housed resolvers with flange, servo groves and c-face mounts.
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ASTRO BRUSHLESS MOTOR
4535
The purpose of the development of the 4535 was to deliver the same quality and reliability of our 32XX motors but at nearly 4x the power. Starting at the core of the motor, the 4535 uses the highest grade of sintered samarium-cobalt magnet. Unlike hobby grade neodymium magnets, these samarium-cobalt magnets are able to withstand high operating temperatures without losing magnetic strength or experiencing permanent demagnetization. Ultra-thin laminations are used in the stator to ensure minimal iron losses and maximize efficiency. All components of the motor are rated to at least 200°C to handle high continuous and burst power. Finally, to ensure manufacturing quality, all 4535 motors are designed and manufactured in Astro Flight's facility in Irvine, CA.
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Offline Stator Core Testing
Iris Power EL CID Evolution
The EL CID Evolution provides offline testing of inter-laminar insulation breakdown within a stator core. The only alternative to the Iris Power EL CID Evolution test is the Ring Flux (full flux) test. The Ring Flux test requires large power supplies, considerable manpower, and expensive infrared viewing cameras.
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Eddy-Current Dynamometers
WB Series
Eddy-Current Brake Dynamometers (WB Series) are ideal for applications requiring high speeds and also when operating in the middle to high power range. Eddy-Current Brakes provide increasing torque as the speed increases, reaching peak torque at rated speed. The dynamometers have low inertia as a result of small rotor diameter. Brake cooling is provided by a water circulation system, which passes inside the stator to dissipate heat generated by the braking power. The water cooling in the WB provides high continuous power ratings (max. 140 kW). The WB dynamometers have accuracy ratings of 0.3% to 0.5% full scale ( 2% for WB 2.7), depending on size and system configuration. Additional options include: high-speed version, speed pickup, mechanical rotor blocking device, OEM version IS and vertical mounting.
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Electric Motor QC Systems
Megger Baker Instruments designs and manufactures electric motor test systems for original equipment manufacturers (OEMs) that help ensure their motors, generators and coils meet or exceed the quality expectations OEMs set with their customers. Baker motor quality control (QC) systems include the Baker WinAST automated stator tester, the Baker HV WinAST and the Baker WinTATS traction armature test system. Each incorporates the most effective electric motor test processes into a single automated instrument and can be customized to meet the specific testing needs of a given manufacturer.
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Motor Stator Tester
DZ900
Shanghai Aoboor Electric Co., Ltd.
Applicable to electrical properties test of stators of y-type three-phase motors.
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Field Ground Module
SEL-2664
Schweitzer Engineering Laboratories, Inc.
Add the SEL-2664 Field Ground Module to the SEL-300G or SEL-700G to protect all the critical components in your generator with one comprehensive relay. Or, add the SEL-2664 to the SEL-2664S to complete ground fault protection on both the rotor and stator.
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Franklin Tester
TF-100
The measuring device Franklin tester is designed to measure the insulation resistivity of coating and its mineral components on the surface of electrotechnical steel sheet as well as applied enamel to generator stator core laminations according to the ASTM A717/ A717 M - 95 Standard. The device contain series connection which allow the data transmittion to PC.
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Motor Management Relay
269Plus
The 269 Plus is a microprocessor based product designed to providecomplete and accurate protection for industrial motors and their associated mechanical systems. The 269 Plus monitors the rotor and stator winding temperatures and shuts off the motor when thermal limits are exceeded.It also shuts down the motor when it detects a potentially damaging orhazardous condition. All RTD inputs not used for stator winding protectioncan have individual settings for temperature monitoring functions.
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Tester for Alternator Stator Windings and Diode Bridges
MS014
The equipment combines two devices: tester of stator windings and diode bridges. The device has small dimensions and a light weight, it was developed according to the requirements of contemporary service stations.The feature of the handset tester is diagnostics of stator windings and diode bridges with no additional testing and measuring devices.Diagnostics of stator windings is carried out through automatic identification of phase connection, detecting winding integrity and measuring the difference in phase distortion.
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AC Hysteresis Graph Test System
DX-2012M
Automatic measurement of the dynamic magnetic hysteresis loop of oriented and non-oriented silicon steel under the condition of 50 Hz, 60 Hz, 400 Hz and 1 kHz, accurate measurement of the static magnetic characteristic parameters such as amplitude permeability μa, loss angle δ, specific total loss Ps, remanence Br and coercivity Hc. With special testing fixture, it can directly measure the iron core and stator core of the transformer.
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Robotic Inspection Vehicle
Iris Power RIV800
The Iris Power RIV800 Robotic Inspection Vehicle and Camera System, allows a visual inspection of the generator stator and rotor, including checking the air vents for debris, with or without removing the rotor. The robotic inspection vehicle also provides an automated means of EL CID electromagnetic core imperfection detection testing and SWA stator wedge analyzer testing.
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Capsule Slip Rings
Capsule Slip Rings are compact slip rings that can be used in a wide range of applications. They integrate rotor, stator, brush block, bearings and casings and enable the transmission of power and data through rotating systems. They are ready to be integrated into customers’ systems and provide built-in protection from humidity and dust.
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Energized Tester
ALL-TEST PRO ON-LINE III
Test your motor quickly and easily with the most complete energized motor and power diagnostic instrument, all in a handheld, lightweight package. The ALL-TEST PRO On-Line III™ electrical signature analysis tool delivers superior AC diagnostics for the evaluation of your motor health, including electrical and mechanical rotor health, stator health, air gap, and the entire driven load, whether geared, bladed, or belted.
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Motor Stator Tester
DZ900S
Shanghai Aoboor Electric Co., Ltd.
Test objects include stators for single-phase AC motors. three-phase AC motors, servo motors, stepper motors, brushless motors series excitaion motors, hub motors, shaded pole motors as well asspecial winding stators.
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Air Gap Monitoring & Analysis
Solutions for air gap monitoring in order to plan maintenance prior to reduced operating efficiency or damage from magnetically induced heating or rubbing between the rotor and stator.
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Core Loss Testers
S30 and S30S Series
Stacks built with punched laminations can have a lot of quality issues. Even though the lamination material is tested in sheet format before any process, that alone is not sufficient to guarantee good quality stators. Wear and tear of the punch, bad welding, bad insulating coating in annealing add to the magnetic losses in the stator. It is always advisable to test the stator core in it's final format before winding to ensure good quality throughout the production batch.
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Motor Winding Ohmmeter
RMO-M Series
The motor/generator winding resistance test is used to identify open windings, shorts between two windings, short to grounds, connection mistakes or shorted turns. This non-invasive test of winding resistance helps to pinpoint problems regarding windings in stator or rotor part of an electrical machine. Additionally, motor winding ohmmeter has the capability of performing heat run test which will show a change in windings resistance with an increase of temperature.The RMO-M series is designed as an ideal aid in preventive maintenance of electrical motors and generators. They are powerful (up to 100A of test current), portable (8 kg) and generate DC current which is completely ripple-free. This makes measurement very precise with 0,1% accuracy.Three voltage channels make measurement very easy since it is possible to obtain a value of all three winding resistances in one measurement
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Motor Stator Tester
DZ901
Shanghai Aoboor Electric Co., Ltd.
Applicable to precision electrical properties test of stators of y-type three-ohase motors, single-phase motors, hub generators, brushless motors and servo motors.
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Automatic Production Tester for Electric Motor Stators
MTC 3
The fully automatic MTC3 stator testers test your windings reliably and quickly for possible insulation faults via our patented surge voltage test.After connecting the test object completely the test is performed with an automatic switching of the connections and the test methods. The MTC3 evaluates each test step. At the end of the complete test process it provides a clear and reproducible GO or NO GO-statement.
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Current Signature Analysis
The Iris Power MDSP3 uses the Current Signature Analysis technology which relies on the concept that faults in the induction motor rotor or driven components result in changes to the rotor magnetic field pattern. Unique magnetic rotating fields are produced due to the faults which induce detectable stator current components indicative of the fault.
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Vacuum Tester
QCT-2A
Changzhou Chanlon Electronic Technology Co., Ltd.
This machine is applied to vacuum cleaner type motor. Its LCD shows all technical data which obtained by industrial control computer, which check and verify the quality of testing stator.
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Electric Motor Checker
CIE/1001
Cambridge Instruments & Engineering Co.
Housed in attractive wooden body with sunmica finish. For comprehensive check of Rotor and Stator Inductance, Resistance and Insulation Resistance without dismantling the Motor. Only to isolate the power supply.
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Stator Tester
DZ800d/e Series
Shanghai Aoboor Electric Co., Ltd.
Applicable to electrical properties test of stators of Y-type three-phase motors, single-phase primary and secondary motors, single0phase multi-speed motors, automobile generators, brushless motors, series excitation motors servo motors, and synchronous motors.
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Partial Discharge Measurement System
DAC-6021
DAC-6021 is a measurement system for testing Partial Discharge of high frequency equipment, power devices, stator coils, etc.Since the system combines Partial Discharge Measuring Instrument (DAC-PD-3) with Testing Corona-free Variable Frequency Voltage Source (DAC-WT-50) and Testing Shielded Chamber, most external noises are removed, and the measurement is safe.
